New Trends in Intelligent Manufacturing of Wire and Cable Equipment

In today’s era of Industry 4.0, intelligent manufacturing of wire and cable equipment is becoming a new trend in the industry. According to the magazine “Electrical Manufacturing”, intelligent manufacturing technology realizes efficient and precise control of the production process by integrating automation, informatization, and intelligentization technologies.

In the automated production process, advanced robotic systems can accurately complete processes such as wire drawing and stranding of wire and cable. For example, ABB’s industrial robots can achieve high-precision cable handling and assembly operations through programming. The principle lies in using precision sensors to perceive the surrounding environment and issuing action commands through the control system. The intelligent monitoring system uses big data analysis technology to monitor equipment operating parameters in real time. For example, Siemens’ intelligent monitoring solution collects data such as equipment temperature, pressure, and rotation speed. Once an abnormality occurs, it can issue an early warning in time. This system uses cloud computing and algorithm models to analyze data trends and predict equipment failures in advance, effectively reducing downtime, improving production efficiency, and reducing scrap rates. In some large wire and cable manufacturing enterprises, after introducing intelligent manufacturing systems, production efficiency has increased by more than 30%, and scrap rates have been reduced by about 20%. With the continuous development of technology, intelligent manufacturing of wire and cable equipment will continuously optimize the production process and inject new impetus into the development of the industry.