Multi head active tension pay-off rack

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Purpose

1. Used for cable laying of Φ 400-800mm cable reels. It can also be utilized for active wire laying in coil forming machines, extrusion production, and cutting machines.

2. Wire placement and retrieval: When facing the machine, the wire is placed on the left and retrieved from the right. The wire rack is equipped with a safety cover and a lifting limit switch. The wire outlet of the cover has a guide wheel, and there are front and back and lifting buttons on it (the cover is the same color as the main machine).

3. Winding wire change: Convenient and fast, can be completed within 3 minutes.

Main technical parameters

1. Payoff reel diameter: Φ 400-800mm. (Customizable based on the size of the customer's wire reel)

2. Maximum line speed: Exceeds 200m/min.

3. Applicable wire diameter: 0-10mm.

4. Outlet height: 1000mm.

Three main components of the equipment

1. Active payoff rack: 1 unit

2. Swing arm tension frame: 1 set

Main performance of the four equipment

1. Active payoff rack

a. Active payoff, suitable for payoff reels Φ 800-1000mm.

b. Shaftless active payoff, equipped with 7.5HP German Siemens (SIEMENS) motor and 7.5HP Hipmount frequency converter.

c. The frequency converter controls wire tension and automatically adjusts it. The wire speed is synchronized and linked with the frequency converter of the take-up host, without being limited by the speed of the wire, to avoid wire damage caused by stretching and ensure cable quality.

d. Control: All electrical components are imported. Equipped with start, stop, forward rotation, and reverse control devices, it can automatically track the speed of the take-up host and control it in conjunction with the take-up machine. It can automatically stop when the wire is broken.

2. Swing arm tension frame

a. The rack is made of high-quality profile steel and welded steel plates, which is sturdy and aesthetically pleasing.

b. Equipped with imported linear bearings for up and down sliding, it is convenient and flexible to swing up and down.

c. Tension wheel material: 3+4 pieces Ф120 alloy aluminum, with inlet and outlet guide wheels on the left and right sides. The tension is controlled by adjusting the cylinder size or counterweight using a pneumatic valve to achieve the desired online tension, and the tension can be adjusted arbitrarily; The speed of the payoff rack is automatically controlled by a Potentiometer.

d. Automatically track the speed of the take-up host, maintaining a constant payout speed and tension.

e. Payoff speed: The maximum payoff speed exceeds 200 meters/minute, and the storage capacity is more than 30 meters.


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